How About FEP Structural Features

FEP resin, like PTFE, has a completely fluorinated structure. The difference is that part of the fluorine atoms in the main chain of PTFE are replaced by trifluoromethyl (-CF3).

 

The structural formula is as follows:

It can be seen that although both FEP resin and polytetrafluoroethylene are composed of fluorocarbon elements, the carbon chain is completely surrounded by fluorine atoms, but FEP has branches and side chains on the main chain of its macromolecule.

 

This structural difference has no significant effect on the upper limit of the temperature range of the material under long-term stress. The upper limit temperature of FEP is 200°C, while the maximum use temperature of PTFE is 260°C. However, this difference in structure makes FEP resin have a fairly definite melting point and can be molded and processed by general thermoplastic processing methods, greatly simplifying the processing technology. This is not available in PTFE. This is the main purpose of modifying polytetrafluoroethylene with hexafluoropropylene.

The benefits of FEP tubes as shrink tubes and the processing characteristics of fluoroplastics

If it is used as a shrink tube, you must choose a suitable tube, otherwise not only the desired effect will not be achieved, but also premature aging and failure may occur. The one I want to recommend to everyone here is the FEP pipe, which is a two-layer pipe made of fluoroplastics and has excellent performance in all aspects.

 

If it is a shrink tube of general material, it will inevitably turn yellow after a period of use, resulting in a decrease in the light transmittance of the tube. But if the FEP tube is used as a shrink tube, the result is completely different.

 

After testing, it is found that FEP tube has good weather resistance and strong ability to withstand ultraviolet rays. Therefore, even if it is used for a long time,FEP tube will not appear aging, deterioration, yellowing and other undesirable phenomena.

 

The wall thickness of the FEP pipe is very uniform, and the difference in rupture strength is generally small, so even if it is ruptured, there will be no splashing, which greatly improves the safety.

 

But this kind of fluorine plastic raw material product has a characteristic, it must undergo secondary processing to get the desired product. In fact, FEP pipe is processed in this way, and the secondary processing technology used is inflation.

 

Due to the processing characteristics of fluoroplastics, some products are difficult to form at one time and require corresponding secondary processing technology. In addition to the inflation technology used to make FEP pipes, it also includes cutting, welding, lining and other technologies.

 

The cutting method here is similar to the metal cutting method, but it should be noted that the blank body must be placed for 24 hours before cutting; welding is done in a special clamp, and a certain pressure must be applied Only possible; the main lining is made of ferrous metal, mainly for anti-corrosion effect.

Do you Know FEP F46 Application ?

Polyperfluoroethylene propylene resin has similar characteristics to polytetrafluoroethylene, and has a good processing technology for thermoplastics, making it an important material to replace polytetrafluoroethylene. F-46 is widely used in the production of wire and cable for electronic equipment transmission lines used under high temperature and high frequency, internal connection lines of electronic computers, aerospace wires, and other special purpose installation lines, oil mine logging cables, and oil submersible motor winding wires , Micro-motor lead wires, etc.

How about FEP Attributes ?

FEP This material does not ignite and prevents the spread of flames. It has excellent wear resistance, low friction coefficient, and can be used from low temperature to 392F. The material can be made into granular products for extrusion and molding, used as powder for fluidized bed and electrostatic coating, and can also be made into water dispersion. Semi-finished products include films and plates. Rod and single fiber. Its main purpose is to make linings for pipes and chemical equipment, surface layers of drums and various wires and cables, such as aircraft hook wires, booster cables, alarm cables, flat cables and oil well logging cables. FEP film has been used as a thin coating for solar collectors.

 

Polyperfluoroethylene propylene FEP or F46 is a copolymer of tetrafluoroethylene and hexafluoropropylene. The content of hexafluoropropylene is about 15%. It is a modified material of polytetrafluoroethylene.

 

F-46 resin not only has similar characteristics to PTFE, but also has good processing properties of thermoplastics. Therefore, it makes up for the deficiencies of the difficult processing of PTFE, making it a material that replaces PTFE, and is widely used in the production of wires and cables for electronic equipment transmission wires used under high temperature and high frequency, connecting wires inside electronic computers, Insulation layer of aerospace wires and special purpose installation wires, oil pump cables and winding wires of submersible motors.

According to processing needs, F-46 can be divided into three types: pellets, dispersions and paints. Among them, the pellets can be used for molding, extrusion and injection molding according to their melt index; the dispersion is used for dipping and sintering; the paint is used for spraying, etc.

What is FEP ?

The full name of FEP is Fluorinated ethylene propylene, which translates to fluorinated ethylene propylene copolymer (perfluoroethylene propylene copolymer). English trade name: Teflon* FEP, is a class of chemical substances.

 

FEP is a copolymer of  tetrafluoroethylene and  hexafluoropropylene.

 

FEP crystal melting point is 304℃, density is 2.15g/CC (grams/cubic centimeter).

 

FEP  can be applied to soft plastics, and its tensile strength, abrasion resistance, and creep resistance are lower than many engineering plastics.

 

It is chemically inert and has a low dielectric constant over a wide range of temperature and frequency (2.1)

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Cuál es el propósito de la tubería FEP fluoroplástica transparente?

Los tubos de FEP se utilizan en diversas aplicaciones, desde equipos de monitoreo ambiental hasta aplicaciones médicas y aplicaciones electrónicas. Nuestra empresa produce una variedad de tubos FEP que se pueden personalizar en tamaño.

característica:

alta transparencia

Índice de refracción bajo de todos los plásticos

Resistencia al clima

Exposición prolongada al ozono y la luz solar.

Fácil procesamiento secundario

Se puede sellar automáticamente, se puede soldar automáticamente, se puede girar, se puede enrollar en una bobina

 

 utilizar:

Tubo de limpieza de 1 módulo de célula solar fotovoltaica

2- Equipo de fabricación de semiconductores

3- Intercambiador de calor, tubería de vapor

4-Tubo de suministro de reactivo de alta pureza

5 tipos de tubería de medio corrosivo (solvente fuerte)

6- Importación y exportación de manguera flexible utilizada para la producción de sosa cáustica de membrana de intercambio iónico bipolar

Cubierta de cable y alambre de

7 frecuencias, tubo de aislamiento de ranura

8-utilizado para el conjunto de arnés de cableado de aire acondicionado

Paquete de 9 tubos de sellado de junta tórica de plástico

10-Características de utilización:

11- Resistencia a altas y bajas temperaturas -200 ~ 200 ℃,

12- Antiadherente, resistente al agua y al aceite

13-Sin ensuciamiento y estancamiento dentro y fuera de la pared de la tubería

14-Fiabilidad eléctrica y alto aislamiento

La constante dieléctrica de 15 a 60HZ-60MHZ a altas y bajas temperaturas es 2.1

16-Incluso si la superficie está rayada y dañada, no habrá rastros conductores.

Resistencia a la corrosión

17- Solo el flúor elemental y los metales alcalinos pueden usarse a altas temperaturas, no tiene efecto sobre todos los demás ácidos, álcalis y ésteres inorgánicos inorgánicos concentrados y diluidos.

18 · –Baja absorción

Tasa de absorción baja <0.01%

19-incombustible

20- No arde en el aire. (Índice de oxígeno> 95% vol.)

 

 

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Puede el tubo de teflón soportar altas temperaturas y resistencia química?

El resultado es sí, Forbest ofrece una variedad de tamaños estándar

Productos y tubos de PTFE personalizados de precisión. Normalmente se llama tubo de PTFE, tubo de PTFE

Se ha convertido en el estándar de oro para las industrias que requieren una lubricidad extremadamente alta y altas temperaturas.

Uso, resistencia química, biocompatibilidad y tolerancias precisas de extrusión.

 

Rendimiento principal

Muy lubricante: el coeficiente de fricción más bajo de cualquier polímero

Rango de temperatura de funcionamiento (260 ° C) a (–270 ° C)

Resistencia química (todos los solventes, ácidos y álcalis comunes)

Quimicamente inerte

Baja extracción

Excelentes propiedades de aislamiento dieléctrico

 

Más características de PTFE

Estas características son la razón por la que el PTFE se utiliza en la mayoría de las aplicaciones médicas, aeroespaciales, ciencia analítica y otras condiciones adversas.

Requisitos de especificación de la unidad del método de prueba de atributos

Gravedad específica ASTM D792 g / cm3 2.16

Resistencia a la tracción ASTM D638 Mpa 24.5

Elongación máxima ASTM D638% 350

Módulo de flexión ASTM D790 Mpa 490

Resistencia al impacto ASTM D256 + 23 ℃ -54 ℃ j / m-sin rotura 107

Dureza ASTM D2240 Shore D 55

Coeficiente de fricción dinámica 0.1

Punto de fusión 327

Inflamabilidad UL 224 VW-1

Constante dieléctrica At103-106HZ ASTM D150 2.1

Coeficiente de disipación ASTM D150 0,0002 a 106 HZ

Resistencia al arco ASTM D495 S> 300

Resistividad de volumen ASTM D257Ω.cm> 1018

Resistencia a la intemperie (2000 h) ininterrumpida

Excelente resistencia a solventes ASTM D543

Excelente resistencia química ASTM D543

PROPERTY Test Method Unit Spec Requirements
Specific Gravity ASTM D792 g/cm3 2.16
Tensile strength ASTM D638 Mpa 24.5
Ultimate Elongation ASTM D638 % 350
Flexural Modulus ASTM D790 Mpa 490
Impact Strength ASTM D256+23℃-54℃j/m   -No break-107
Hardness ASTM D2240 Shore D 55
Coefficient Of Dynamic Friction     0.1
Melting Point   327
Flammability UL 224   VW-1
Dieletric Constant At103-106HZ ASTM D150   2.1
Ddissipation Factor At 106 HZ ASTM D150   0.0002
Arc Resistance ASTM D495 S > 300
Volume Resistivity ASTM D257 Ω.cm > 1018
Weahter Resistance Weather-o-meter (2000h)   No break
Solvent Resistance ASTM D543   Excellent
Chemical Resistance ASTM D543   Excellent

 

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Aplicaciones de sellado de la industria alimentaria

Tira de espuma de silicona de grado alimenticio de celda cerrada

Resistencia a la tracción: 10-30 psi.

Longitud: cualquier longitud disponible.

Densidad: 0,3 a 0,6 g / cm3

Certificado: FDA

Tamaño: 2 mm-80 mm

Temperatura: -40 a 250C

Color: blanco, rojo, azul, morado, cualquier color.

Flexible, resistente al arco, resistente a la corona

Tubo de esponja de silicona / alambre de esponja de silicona rectangular azul aislado:

 

Tiene las características de resistencia a altas y bajas temperaturas (-40 ~ 250C), resistencia al ozono, buena resistencia a la intemperie y buen rendimiento del electrodo.

También tiene estabilidad química, anti-envejecimiento, anti-radiación y buena permeabilidad. Buen rendimiento de sellado.

 

Los tubos de espuma de silicona y las tiras de espuma de silicona se utilizan ampliamente en cerámica, hornos, automóviles, vasijas de porcelana, computadoras, equipos deportivos, juguetes electrónicos.